Disposable Plastic Bowl Thermoforming Machine
The disposable plastic bowl thermoforming machine is a professional equipment designed for modern and efficient production needs. It is mainly used to manufacture various disposable plastic bowls, food packaging boxes and other similar food containers. The equipment adopts advanced intelligent control technology and optimized molding process, and is tailored for factories with large-scale and rapid production, helping customers improve production efficiency, reduce energy consumption, and achieve a comprehensive upgrade of product quality.
Equipment innovation highlights
1. Intelligent temperature control system
This equipment is equipped with an advanced PID intelligent temperature control system, which can accurately adjust the temperature of each molding area, ensure that the plastic sheet is heated evenly in different processes, and avoid the common overheating and overcooling problems in traditional thermoforming processes, thereby greatly improving the quality stability and consistency of the finished product.
2. Efficient mold conversion system
In response to diverse market needs, the equipment supports rapid mold replacement systems. Through intelligent mold recognition and adaptive parameter adjustment functions, the equipment can switch from producing one specification of plastic bowls to another specification of bowls in a short time, reducing downtime and greatly improving production flexibility and response speed.
3. Ultra-high-speed production efficiency
Thanks to the efficient mechanical structure and optimized transmission system, the production speed of this equipment far exceeds the industry average. At the same time, advanced servo motor drive technology ensures smooth operation of the machine, effectively reduces mechanical wear and extends the service life of the equipment.
4. Energy-saving heating design
The unique multi-layer energy-saving heating plate design combined with infrared heating technology can significantly reduce heat loss and energy consumption. This not only saves expenditure on energy costs, but also reduces the impact on the environment, meeting the requirements of green production of enterprises.
5. Fully automated assembly line operation
This machine integrates a full set of automated processes such as feeding, heating, forming, stacking, and waste recycling. With the PLC touch screen control system, the operator only needs to set the relevant parameters at the beginning, and the production process can run efficiently without supervision. At the same time, the intelligent fault detection and alarm function ensures that the equipment automatically shuts down under abnormal conditions to protect the equipment and product quality.
6. Humanized design and operation interface
The operation interface of the equipment adopts multi-language display, which is suitable for global customers. The full-screen touch operating system is intuitive and easy to learn. Users can complete the setting of parameters such as temperature, speed, and pressure through a simple interface. Built-in production data monitoring and storage functions facilitate subsequent process adjustments and product optimization.
Core technology advantages
1. High-strength materials and precision processing
The main parts of the equipment are made of high-strength alloy materials and are processed by precision CNC to ensure that the mold has a longer service life and higher dimensional accuracy during high-speed molding. Through ultrasonic testing technology, it is ensured that the parameters of each set of molds are accurately within the error range.
2. Vacuum-assisted molding technology
Adopting advanced vacuum-assisted molding technology, the plastic sheet can be heated to a state suitable for molding, and the mold can be vacuum-adsorbed to make it fit the mold surface tightly, making the molding more accurate. This technology makes the finished product not only smooth and beautiful in appearance, but also achieves the best balance between weight and strength.
3. Energy saving and environmental protection: material recycling system
The equipment is equipped with an automatic waste recycling system. Waste edges and waste sheets can be conveyed to the waste recycling area through a conveyor belt for reprocessing and utilization, reducing material waste and meeting the requirements of environmental protection policies. At the same time, the equipment supports the use of various environmentally friendly materials, such as PLA and other degradable materials, to meet future environmental protection trends.
Application scope and advantages analysis
Disposable plastic bowl thermoforming machine is suitable for a variety of food packaging fields, especially in fast food chains, takeaway delivery, food processing and other industries. It can quickly produce plastic bowls, food containers, etc. in large quantities to ensure that each product meets hygiene and environmental standards.
Fast food and takeaway: The demand for disposable plastic bowls is huge. This equipment can efficiently meet market demand and help companies increase production capacity.
Supermarkets and food processing: Widely used in food processing, frozen food and other fields, suitable for the production of various types of portable food packaging containers.
Environmental protection industry: Support the application of degradable materials to meet increasingly stringent environmental regulations.
Technical Parameters
TECHNICAL PARAMETER | |
Model | TQC-750 |
Max. Forming Area | 750*480mm |
Max. Forming Depth | 125-180mm |
Sheet Thickness | 0.3-1.8mm |
Sheet Width | 760mm |
Max. Forming Speed | 30 times/min |
Air Pressure | 0.6-0.8mpa |
Air Consumption | 3.0m³/min |
Water Consumption | 0.7m³/h |
Rated Power | 173Kw |
Used Power | 98Kw |
Power Supply | AC 380V,50Hz, Three-phase, Four-wire |
Dimension | L8500*W2200*H3200mm |
Weight | About 6.5T |
Summary: This disposable plastic bowl thermoforming machine not only has significant advantages in production speed and product quality, but also helps enterprises to significantly reduce production costs through its intelligent and energy-saving technology, and ensures sustainable development under the future environmental protection trend. It is an ideal solution for the high-demand market, which not only improves the competitiveness of enterprises, but also meets the growing and diversified needs of the food packaging industry.